Crafted from heavy-duty, triple-layered corrugated cardboard, this large e-commerce box (dimensions: 270283132mm) ensures secure storage and transportation of plastic bottles filled with protein powder. Reinforced edges and an anti-abrasion coating enhance durability during handling, offering long-lasting protection.
The exterior features a vibrant, full-color print, prominently displaying the client’s bold red and brand slogan (Be Your Champion) across all sides. The logo, rendered in a glossy finish, contrasts against the box’s natural Kraft background, ensuring a premium brand presence.
This corrugated mailer box follows a minimalist fold-flat design, reducing storage space and carbon footprint during transportation. Constructed with 90% post-consumer recycled fibers, it reduces package weight by 22% compared to standard boxes while maintaining 300kPa edge crush resistance.
Developed from client-provided product dimensions (60oz2 + 24oz2 plastic bottles), our engineering team utilized advanced CAD modeling to optimize the final box size to 270283132mm. This design achieves a 2mm protective buffer space while eliminating 28% of wasted void volume, ensuring a snug and secure fit.
The box meets ISTA 3A certification, successfully withstanding 1.8m drop tests and 4-hour vibration tests. Additionally, ventilation micro-perforations (0.5mm diameter) along the side seams regulate airflow without compromising structural integrity.
A peel-seal adhesive strip enables tool-free assembly, streamlining the packing process. The exterior is coated with an anti-static finish, preventing dust accumulation in warehouse environments.
This innovative mailer solution reduces supply chain emissions by 18% compared to standard packaging. It combines precision engineering and environmental stewardship to ensure products arrive intact while promoting sustainability in e-commerce packaging solutions.